I think I heard about a fairing failed to seperate about ten years ago. ETA: google found it, it was an Athena II rocket in 1999.
Interesting article on this current incident: http://www.space-travel.com/reports/The_Case_Of_The_Fairing_That_Would_Not_999.html
Interesting article on this current incident: http://www.space-travel.com/reports/The_Case_Of_The_Fairing_That_Would_Not_999.html